SWITEK IML Robot Instruction -- SigmaTek -- Alarms

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Alarms

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

4 Alarms and history record

4.1 Alarms

Click Alarms button. As shown in the below picture of 1.6.1:

The specific Classification of the Alarms information Include: No., Count, Arrived, Gone and the specific description of the alarm's causing reason.
Clean the happened alarms. If these alarms have been cleaned, we can delete these alarms in the table. Notice: The red color means that the alarms are still activated. The pink color means that this kind of alarms have been cleaned.
Entry into the page of alarms information about principal axis.
Entry into the page working record.

No	Alarm	Illumination	Treatment
A004 to A015	Axis Interior Min Limit	Indicates current actual limit is less than the set Min limit.	In the manual page, remove this axis to Min Limited Funcction/Servo Setup/Axis/**/Axis Assignment->Max Limited in program, actual limited must be more than this set value, suggestion for -1.00mm.
A021 to A032	Axis interior Max limit	Indicates current actual limit more than the set Max limit	In the manual page, remove this axis to Max Limited Function/Servo Setup/Axis/**/Axis Assignment->Max Limited in program, actual limited must be less than this set value. This value is depended on the Mechanical Dimensions.
A041 to A052	Axis position limit	Indicates axis' motion can not follow the speed of CNC instruction	-Function/Servo Setup/Axis//Axis Control Assignment-> Max limited deviation, the first value is set 10mm more than the second. The second show the current actual deviation, suggested to adjust driver's rigidity to decrease deviation. -Function/Servo Setup/Axis Assignment//Axis Control Assignment -> advance the value of KV, VU, suggested to advance 50 each time -adjust accelerated speed, Function/Servo Setup/Axis configuration
A061 to A072	Axis Alarms	Indicates breakdown happens inthe current axis**	-Axis control module (CST 022/CNC 305/CNC 115 and so on) has not been tested -+24V/+5V power supply of Axis control module is abnormal -Check the corresponding limiting point configuration of I/O
A081 to A092	Axis position Min limit	Indiccates that there is signal inputting in the Minimum limit sensor of current axis	-mechanical hand is located in the position beyond limit Check machine -misdescription happens in the transducer. Check transducer -Check the corresponding limiting point configuration of I/O
A101 to A112	Axis position Max limit	Indicates that there is signal inputting in the Maximum limit sensor of currrent axis.	-mechanical hand is located in the position beyond limit. Check machine -misdescription happens in the transducer. Check ransducer -Check the corresponding point configuration of I/O
A121	Emergency stop button Pressed down	Emergency stop of machine active on the Control panel.	-Rotate the Emergency stop of machine chockwise to loosen it/System Setup. function is , so this Emergency will not appear until Reboot; if check . Emergency disiappear automatically. -If Button Stop of hand controller virtual key is pressed down, reset this virtual key.
A122	Pressure abnormal	pressure abnormal	Check pressure. Check wether or not pressure test has been turned on.
A123	Emergency stop of machine active	Checked Emergency stop of machine put down	Check the Emergency stop of machine Check the connection Check the corresponding point configuration of IO
A124	Safety equipment is abnormal	Machine safety door open	Check the order of safety door Check the connection Check the corresponding point configuration of IO
A125	Quantity accomplished	Set quantity has been finished	Function/produce setup page->Quantity Setup
A126	Reject part reaches setting limit	Amount of reject part has reached the number of set alarms	function/produce setup page - > Reject Alarm Interval
A127	Cycle time overtime	Cyclical time exceeds the safety time scope.	function/produce setup page -> motion monitor time; 0 do not means monitor.
A128	Fixture abnormal	Fixture motion beyond the set time of monitor	Function/signal setup -> fixturetest **s Check the fixture situation in the point configuration of IO
A129	Module Open/Close signal abnormal	Conflict between Module Open and Module Close	Check the output signal of machine Check the corresponding point configuration of IO
A130	Vacuum abnormal	Monitor of Vacuum exceed the set monitor time.	Function/signal setup ->Vacuum test monitor time.**s Check the fixture situation in the point configuation of IO
A131	Division by zero error	Set parameter has been divided by 0.	Check whether set parameter has been divided by 0. Set parameter is too small.
A133	Module Open Interval Time	Interval is too short between two Module Open	Check the output signal of Module Open Check the corresponding point configuration of IO Time/Module Open Interval Time >Right Interval Time
A141 to A149	Baseboard slot modulel error	The order error in the second module Baseboard …… the order error in the ninth module Baseboard	Check whether the module in slot is selected rightly Check whether the module is normal, power supply is normal Check whether corresponding slot in baseboard is normal
A150	CIV512 module error	Order of CIV 512 module tests wrong.	Check whether CIV512 is normal, power is normal CHeck whether corresponding slot in baseboard is normal Check whether varan bus connection is right, varan in pilot lamp is bright
A151 A152	Driver module	Order of Driver SDD/MDD tests wrong. Driver 1: PLC varan bus connects with the driver firstly; Driver 2: bus connects with this driver secondly	Check whether varan bus connection is right;varan in means bus entry; out means bus exit, after connecting the network cable, corresponding LED will be bright. Check whether power supply of driver is normal Check whether varan bus is normal Check wheth bus entry of driver is normal
A161	Module Open pattern Interval abnormal	Interval between the two Module Open Receive signal is too short	Check whether or not Following Move Type in System Setup selects the Module Open Switch Check the corresponding point configuration of IO Time/Module Open pattem Interval > Right Interval
A162	The label paper shortage	System receives the signal of label paper shortage	Check the point about label paper shortage configuration IO Check the signal of label paper test sensor
A163	VBC error	The order of VBC module is tested wrong	Check System Setup > Whether Control of the third party is on (VBC alarmeffects after be turned on) Check whether VBC is normal, power supply is normal Check whether the bus connection of VBC varan is normal (machine connects with varian in 2; Mechanical hand connects with varan in 1)
A171 to A203	Motion overtime	Automatic running, the motion time of corresponding axis exceeds safety time.	Set the safety time in the teaching module correctly Check whether axis act or not. Machine still can give out overtime alarm if axis does not act or act badly. Check wether there are compiling errors of corresponding steps in teaching module.