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Preform
Project Details

# Name Value
1 Products Name Preform
2 Material PET
3 Mould Cavities 12
4 Cycle Time 12
5 IML Robot SW7312DS
6 IMM 280 Ton

# Name Value
1 For IMM 350 ~ 650 Ton
2 Traverse Stroke (Z) 1700 mm
3 Vertical Stroke (Y) 1200
4 Cross Wise Stroke (X) 730
5 Drive Axis3kb
6 Motor Power (X) 750 W
7 Motor Power (Y) 1000 W
8 Motor Power (Z) 1000 W
9 Vacuum 2
10 Chuck Pipe 2
11 In Mould Time 2 s
12 MAX Line Speed X:2 Y:2 Z:2
13 Dry Cycle Time 8 s
14 3.9
15 Power Input AC220V/1P
16 Working Pressure 5-7 kgf/cm2
17 Air Consumption 3.5 NL/Cycle
18 Payload 5 kg
19 Net Weight 560 kg
20 Gross Weight 900
21 Dimension L 2600 mm
W 1660 mm
H 2110 mm

robot dimension
# Name Value
1 X1 1020 mm
2 X2 730 mm
3 X3 0 mm
4 X4 0 mm
5 Y 1200 mm
6 YM1 450 mm
7 YM2 750 mm
8 W 1660 mm
9 L 2600 mm
10 H 2110 mm
11 Hs 600 mm
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Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.