4 Cavities Valve In Mold Insertion Injection Automation

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Ball Valve

Project Details

#	Name	Value
1	Products Name	Ball Valve
2	Material	PPR
3	Mould Cavities	4
4	Cycle Time	120
5	IML Robot	SW6712S
6	IMM	280 Ton

#	Name	Value
1	For IMM	350 ~ 650 Ton
2	Traverse Stroke （Z）	2000 mm
3	Vertical Stroke （Y）	1200
4	Cross Wise Stroke （X）	840
5	Drive	axis3
6	Motor Power （X）	400 W
7	Motor Power (Y)	750 W
8	Motor Power (Z)	750 W
9	Vacuum	2
10	Chuck Pipe	2
11	In Mould Time	3 s
12	MAX Line Speed	X:2.5 Y:2 Z:2
13	Dry Cycle Time	7 s
14		2.5
15	Power Input	AC220V/1P
16	Working Pressure	5-7 kgf/cm²
17	Air Consumption	2.5 NL/Cycle
18	Payload	8 kg
19	Net Weight	520 kg
20	Gross Weight	550
21	Dimension	L 3020 mm
		W 1610 mm
		H 2050 mm

#	Name	Value
1	X1	900 mm
2	X2	840 mm
3	X3	0 mm
4	X4	0 mm
5	Y	1200 mm
6	YM1	420 mm
7	YM2	780 mm
8	W	1610 mm
9	L	3020 mm
10	H	2050 mm
11	Hs	580 mm

Solution Video

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Is there any Low Budget Solutions for PVC Pipe Fittings Runner Cutting?

PVC pipe fittings are one of the most commonly used connector in the drainage project and a cold runner designed mold is the most economic solutions for the production of the PVC pipe fittings, but the removal of the runner in result is a labour intensive work. Is there any economic way to remove the runners from the PVC pipe fittings automatically?

PVC Pipe Fittings Runner Cutting Solutions

For the producer of PVC pipe fittings the most economic soluton to remove the runner is with an Air Nipper fixed to the picking robot immediately after the PVC pipe fittings picked out from the mould. The robot will drop the seperated pipe fittings and runner to different containers. Below configuration of SWITEK runner cutting solution for 16 cavities PVC pipe fittings for your reference:

Injection Molding Machine: HaiTian MA4500
Picking Robot: SWITEK SW6712S 3 Axis Servo Injection Robot
Mold Design: 16 Cavities
Air Nipper: 4pcs
Cycle Time: 60s

The Air Nipper runner cutting system is an easy to start solution for the producers of PVC pipe fittings, which the Air Nipper would be controlled by the picking robot and is the best solution for the small size PVC pipe fittings (with a diameter around φ25mm). Anyway it also must be custom made according to the mold design.

For more solutions about the pipe fittings runner cuttings and other automation solutions please contact Adams from SWITEK, for a profound proposal of turn-key solutions of pipe fittings production.

Pipe Fittings Injection Automation Express