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Ecigerate Bottle
Project Details

# Name Value
1 Products Name Ecigerate Bottle
2 Material PP
3 Mould Cavities 8
4 Cycle Time 8
5 IML Robot SW6308S-20
6 IMM 160 Ton

# Name Value
1 For IMM 50 ~ 250 Ton
2 Traverse Stroke (Z) 1280 mm
3 Vertical Stroke (Y) 800
4 Cross Wise Stroke (X) 820
5 Drive axis3
6 Motor Power (X) 400 W
7 Motor Power (Y) 400 W
8 Motor Power (Z) 400 W
9 Vacuum 2
10 Chuck Pipe 2
11 In Mould Time 2 s
12 MAX Line Speed X:2.3 Y:2 Z:2
13 Dry Cycle Time 6 s
14 1.8
15 Power Input AC220V/1P
16 Working Pressure 5~7 kgf/cm2
17 Air Consumption 2 NL/Cycle
18 Payload 3 kg
19 Net Weight 360 kg
20 Gross Weight 390
21 Dimension L 2320 mm
W 1500 mm
H 1690 mm

robot dimension
# Name Value
1 X1 980 mm
2 X2 820 mm
3 X3 0 mm
4 X4 0 mm
5 Y 800 mm
6 YM1 235 mm
7 YM2 565 mm
8 W 1500 mm
9 L 2320 mm
10 H 1690 mm
11 Hs 380 mm
Solution Video

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Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.