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IML Paint Bucket
Project Details

# Name Value
1 Products Name IML Paint Bucket
2 Material PP
3 Mould Cavities 1
4 Cycle Time 187280
5 IML Robot SW7518DS
6 IMM 480 Ton

# Name Value
1 For IMM 500 ~ 1800 Ton
2 Traverse Stroke (Z) 3120 mm
3 Vertical Stroke (Y) 1800
4 Cross Wise Stroke (X) 1320
5 Drive Axis3kb
6 Motor Power (X) 2000 W
7 Motor Power (Y) 2000 W
8 Motor Power (Z) 2000 W
9 Vacuum 2
10 Chuck Pipe 2
11 In Mould Time 3.5 s
12 MAX Line Speed X:2 Y:3 Z:2
13 Dry Cycle Time 12 s
14 9
15 Power Input AC220V/3P
16 Working Pressure 5-7 kgf/cm2
17 Air Consumption 4.5 NL/Cycle
18 Payload 15 kg
19 Net Weight 1500 kg
20 Gross Weight 1540
21 Dimension L 4160 mm
W 2480 mm
H 2650 mm

robot dimension
# Name Value
1 X1 1785 mm
2 X2 1320 mm
3 X3 0 mm
4 X4 0 mm
5 Y 1800 mm
6 YM1 500 mm
7 YM2 1300 mm
8 W 2480 mm
9 L 4160 mm
10 H 2650 mm
11 Hs 700 mm
Solution Video

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Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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