64 Cavities Folded Forks Injection Automation Solutions

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Folded Forks

Project Details

#	Name	Value
1	Products Name	Folded Forks
2	Material	PP
3	Mould Cavities	64
4	Cycle Time	9.5
5	IML Robot	SW818
6	IMM	450 Ton

#	Name	Value
1	For IMM	150 ~ 380 Ton
2	Traverse Stroke （Z）	2100 mm
3	Vertical Stroke （Y）	400
4	Cross Wise Stroke （X）	190
5	Drive	side
6	Motor Power （X）	0 W
7	Motor Power (Y)	0 W
8	Motor Power (Z)	0 W
9	Vacuum	0
10	Chuck Pipe	0
11	In Mould Time	0.8 s
12	MAX Line Speed
13	Dry Cycle Time	3.3 s
14		6.2
15	Power Input	AC220V/3Ph
16	Working Pressure	5~7 kgf/cm²
17	Air Consumption	10(NL/Cycle) NL/Cycle
18	Payload	5 kg
19	Net Weight	0 kg
20	Gross Weight	0
21	Dimension	L 2730 mm
		W 2410 mm
		H 1720 mm

#	Name	Value
1	X1	190 mm
2	X2	190 mm
3	X3	0 mm
4	X4	0 mm
5	Y	400 mm
6	YM1	0 mm
7	YM2	0 mm
8	W	2410 mm
9	L	2730 mm
10	H	1720 mm
11	Hs	mm

Solution Video

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Is there any Low Budget Solutions for PVC Pipe Fittings Runner Cutting?

PVC pipe fittings are one of the most commonly used connector in the drainage project and a cold runner designed mold is the most economic solutions for the production of the PVC pipe fittings, but the removal of the runner in result is a labour intensive work. Is there any economic way to remove the runners from the PVC pipe fittings automatically?

PVC Pipe Fittings Runner Cutting Solutions

For the producer of PVC pipe fittings the most economic soluton to remove the runner is with an Air Nipper fixed to the picking robot immediately after the PVC pipe fittings picked out from the mould. The robot will drop the seperated pipe fittings and runner to different containers. Below configuration of SWITEK runner cutting solution for 16 cavities PVC pipe fittings for your reference:

Injection Molding Machine: HaiTian MA4500
Picking Robot: SWITEK SW6712S 3 Axis Servo Injection Robot
Mold Design: 16 Cavities
Air Nipper: 4pcs
Cycle Time: 60s

The Air Nipper runner cutting system is an easy to start solution for the producers of PVC pipe fittings, which the Air Nipper would be controlled by the picking robot and is the best solution for the small size PVC pipe fittings (with a diameter around φ25mm). Anyway it also must be custom made according to the mold design.

For more solutions about the pipe fittings runner cuttings and other automation solutions please contact Adams from SWITEK, for a profound proposal of turn-key solutions of pipe fittings production.

Pipe Fittings Injection Automation Express