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ZE4500F/1400-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Description Unit Value
INJECTION UNIT
Shot volume cm3 735
Shot weight g 0
Shot speed mm/s 350
Screw diameter mm 60
Injection pressure MPa 193
Screw L:D ratio -- 25
CLAMPING UNIT
Clamping force kN 4500
Opening Stroke mm 800
Space between tie bars mm x mm 770 x 770
Mold thickness(min) mm 400
Mold thickness(max) mm 820
Hydraulic ejection stroke mm 180
Hydraulic ejection force kN 98
POWER UNIT
Pump motor kW 207
Heating capacity kW 0
GENERAL
Oil tank capacity L 280

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 8623 mm
B 1614 mm
C 610 mm
D 251 mm
E 2135 mm
F 4 x M10 L20
G 115 mm
H 149 mm
J φ80 mm
K 115 mm
L 184 mm
M φ4 mm
N SR10

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

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Haitian new Zhafir hybrid injection molding machine ZE3000F installed for a 2 cavities 1L ice cream containers side entry IML solutions.

The new IML system is a 2 cavities solutions of 1L oval shape box for Ice cream, which is a popular design for ice cream in both India and Russian market. Further more, some customers will request that the container to be labeled with two labels, one wrap label to high light the image of the image of the products and another label to the bottom of the container to provide details information of the ice cream.

Compared to all electric injection molding machine, a hybrid injection molding machine will provide countable injection precision against an all electric injection molding machine and same clamping force to a hydraulic injection molding machine but much lower cost. It's no doubt an idea choice for the producer of IML containers for the food package since it's getting more and more competitive. As one of the best known hybrid injection molding machine in the market, Zhafir ZE3000F is one of the best choice for the IML container producers with sufficient budget.

With the first IML robot put on market in 2009, SWITEK team is experienced in providing you with a professional proposal of any IML project from the mold design to injection molding machine selection. For a turn-key ready to work solutions of IML, please feel free to contact Adams from SWITEK, your personal consultant of IML solutions.


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