ZHAFIA ZE1500F/430
All Electric Injection Molding Machine
TECHNICAL DATA ZE1500F
| Clamping Force | kN | 1500 | |||||
| Mold Opening Stroke | mm | 420 | |||||
| Mold Height Min | mm | 180 | |||||
| Mold Height Max | mm | 520 | |||||
| Max Daylight | mm | 940 | |||||
| Dist. Between Tie Bars (H x V) | mm | 520 x 520 | |||||
| Min Mold Dimension | mm | 335 x 335 | |||||
| Ejector Stroke | mm | 120 | |||||
| Ejector Force | kN | 33 | |||||
| Size of Mold Platen (H x V) | mm | 770 x 770 | |||||
| A | B | C(op)3 | A | B | C(op)3 | ||
|---|---|---|---|---|---|---|---|
| Screw Diameter | mm | 36 | 40 | 45 | 40 | 45 | 50 |
| Screw L/D Ratio | L/D | 25 | 25 | 25 | 25 | 25 | 25 |
| Injection Volume (Theoretical) | cm3 | 173 | 213 | 270 | 252 | 319 | 394 |
| Screw Speed | rpm | 400 | 350 | ||||
| Plasticizing Rate (HDPE) 1 | g/s | 43 | 54 | 68.6 | 47.3 | 60 | 74.4 |
| Nozzle Contact Force | kN | 63.7 | 63.7 | ||||
| Heating Power | kW | 18.1 | 19.9 | 21.7 | 20.7 | 24.9 | 26.3 |
| INJECTION UNIT | 430 | 640 | |||||
| Injection Speed | mm/s | 200 | 160 | ||||
| Injection Rate2 | cm3/s | 204 | 251 | 318 | 201 | 254 | 314 |
| Injection Pressure | MPa | 247 | 200 | 158 | 253 | 200 | 162 |
| kgf/cm2 | 2520 | 2040 | 1610 | 2580 | 2040 | 1652 | |
| INJECTION UNIT | 430h | 640h | |||||
| Injection Speed | mm/s | 350 | 350 | ||||
| Injection Rate2 | cm3/s | 356 | 439 | 556 | 439 | 556 | 687 |
| Injection Pressure | MPa | 247 | 200 | 158 | 253 | 200 | 162 |
| kgf/cm2 | 2520 | 2040 | 1610 | 2580 | 2040 | 1652 | |
| Connection Power | kW/A | 430h:37/63 | 640h:46/77 | ||||
| 430:31/53 | 640:33/56 | ||||||
| Pressure | MPa | 17.5 | 17.5 | ||||
| Flow | l/min | 45 | 45 | ||||
| Oil Tank | l | 93 | 93 | ||||
| Hopper Capacity | l | 25 | 25 | ||||
| Machine Dimension (L x W x H) | m | 6.1 x 1.5 x 2.2 | 6.3 x 1.5 x 2.2 | ||||
| Machine Weight | t | 7.7 | 7.8 | ||||
NOTE:
1 Plasticizing capacity (HDP): with standard packagint screw configuration, tested according to EUROMAP 19.
2 Theoretical value at max. injection speed.
3 Op means optional plasticizing assembly
*1MPa = 10.2kgf/cm2, 1kN=0.102tf
MACHINE DIMENSIONS
PLATEN DIMENSIONS
OTHER DIMENSIONS
| Injection Unit | A | B | C | D | E | F | G | H | I | J | K | L | M | N |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 430/430h | 5785/5902/6022 | 1093/1210/1330 | 400 | 224 | 1815 | 4*M8 L15 | 85 | 2038 | 135 | φ50 | 70 | 99 | φ4 | SR10 |
| 640/640h | 5943/6108/6220 | 1211/1376/1488 | 400 | 214 | 1815 | 4*M8 L15 | 85 | 2038 | 125 | φ50 | 70 | 138 | φ4 | SR10 |
Features of the ZHAFIR ZE Series All Electric Injection Molding Machine
GENERAL EQUIPMENT
- Basic safety device according to GB/22530-2010
- ZHAFIR colors: RAL9010, RAL5003
- Power supply: 380VAC, 3PH + N + PE
- Sigmatek controller, 15.1 inch touch screen
- Injection, dosing and platen movement driven independently by servo motor, optical encoder position detection.
- LUBE centrel lubrication system
- Integrated servo hydraulic pack for injection and carriage movement
INJECTION UNIT
- High plastic screw set
- Open nozzle
- Barrel heating temperature PID control, SSR
- Extended nozzle, temperature PID control independently
- Feeding zone temperature closed-loop control
- Injection speed 6 steps
- Speed responding mode adjustable
- Holding pressure 4 steps
- Pressure responding mode adjustable
- V/P switch over methods by position/time/pressure combinations
- Dosing rotation speed 3 steps
- Back pressure 3 steps
- HPM over-filling protection function
- Screw retraction before and/or after dosing
- Auto purge
- Nozzle sealing force programmable control
FUNCTIONS & CONTROLS
- Multi-language available (Chinese, German, English, Japanese etc. )
- Metric/Imperial unit selectable
- Dosing parallel to mold opening
- Injection compression
- Production assistant device function
- Maintenance alert
- 5000 cycles process data rceording
- Amendment report
- Alarm record
- Quality control function
- Mold profile data memory (up to 200 sets)
- 3 USB interface
- USB printer interface
- Injection speed & pressure curve
- 1 free programmable I/O
- Mold ejector protection interface
- EUROMAP 12 interface for handling device
- Auxiliary socket 3PH/380V 32A x 1, 16A x 2
- 3 Color alarm lamp (Red/Yellow/Green)
CLAMPING UNIT
- 5-point twin toggle mechanism
- Center pressing platen
- Clamping force closed-loop control
- Automatic mold-height adjustment
- Platen moving speed 6 steps
- Full stroke mold protection
- Clamping force pre-release
- Ejector speed 3 steps
- Ejector pressure 3 steps
- Multi ejection function
- Mold cooling water circuit 1 set
- Tool kit & spare parts package
- Leveling pads
- Documents with machine
- Operating manual
RECOMMENDED APPLICATION
ZHAFIR ZE1500/1500F has two optional injection unit, the injection unit 430h/640h is for the application of high speed injection of medical parts or thin-wall containers. The video is a demonstration of high speed IML solution of 4 cavities lids at the cycle time of 2.3s which you can choose ZHAFIR ZE1500F all electric injection molding machine as the injection molding unit.
- 4 Cavities IML Lids Side Entry IML System with HMD All Electric Injection Molding Machine at 2.3s Cycle Time | Chinaplas 2023
- SWITEK IML Robot 4 Cavities Cups IML Solutions at 2.1s
- SWITEK IML Robot Yogurt Cups IML Solutions with Vision Control and Bag Packing
- SWITEK IML Robot 4 Cavities Burger King Share Cups Side Entry IML Solution
- 6 Cavities yoghurt cups side entry IML Solutions
